- Specification of raw materials and utilities.
- Specification of finished product and co-product and their capacities.
- Details of effluent generated in the plant and their treatment to meet the emission standards as per statutory requirement.
- Process Flow diagram with over all material & energy balance.
- Preliminary Piping & Instrumentation diagram (P&ID) for process section and utilities.
- Process control and interlock description.
- Utility consumption data.
- Valve Classification.
- Valve List.
Mechanical Engineering
- Equipment list
Piping Engineering
- Basic piping specification
- Piping Line List
Instrumentation Engineering
- Preliminary Instrument Summary.
- Preliminary Input / Output (I/O) list for DCS.
Project Engineering
- Project schedule bar chart
- Potential Vendor list
Detailed Engineering Services
The corporate sector would like the assistance of a known and reputed engineering company to work on the detailed engineering of a technology. Protech’s wide experience can help in proper collaboration with any technology supplier and ensure timely success in the execution of a project. Following are the list of works done under Detailed Engineering:
Process Engineering
Upgradation and finalization of P & I Diagrams
Instrument process data sheet
Preparation of Plant Operating Manual.
Carrying out Hazop Study for addressing safety related issues of the plant.
Mechanical Engineering
Preparation of equipment layout drawings – Plan & Elevation.
Preparation of mechanical data sheet for all fabricated equipment such as Vessels, Tanks, Heat Exchangers etc. (NOT FABRICATION DRAWINGS)
Preparation of specification sheet for bought out items like pumps, valves, blowers, conveyors etc.
Verification and approval of vendor’s fabrication drawings for fabricated equipment
Verification and approval of vendor’s documents / drawings for package units.
Preparation of specification and schedule for mechanical erection of equipment for tender purpose.
Piping Engineering
Piping layouts – Plan & elevation (including all process and utility service lines).
Isometric drawings for Pipes equal to and larger than 50 NB size (for all process and utility service lines).
Piping supports layout with details.
Stress Analysis of Piping.
Bill of Quantities for Piping items.
Preparation of specification & schedule for piping erection for tender purpose.
Preparation of insulation specification and schedule for tender purpose.
Preparation of painting specification and schedule for tender purpose
Instrumentation Engineering
Final Instrument Summary.
Instrument data sheet for all the field instruments.
Instrument Loop schematics
Instrument Layout and recommended cable tray routing drawing (within battery limit)
Instrument installation drawing
Interlock description
List of alarm points with settings and ranges
Instrument cable / wiring schedule
Material take-off for instrument cables, cable trays, tray supports etc.
Material take-off for field instrument installation hardware.
Final I / O List
Electrical Engineering
Final Electrical consumer list
Preparation of Single line diagram
Motor location drawings
Specification for Transformer, PCC & MCC, DG Set, Push Button Station & other acccesories.
Electrical Cable & Cable Tray – Layout & Specification
Earthing / Lighting layout for process & utility buildings.
Bill of Quantities for Cables / Cable trays, Earthing / Lighting, Push Button Stations etc.
Bill of Quantities for Electrical Installation
Preparation of Electrical Tender, floating of enquiries to vendors and preparation of bid analysis for order placement.
Civil Engineering
Preparation of Plot plan.
Preparation of foundation layout and load data drawings for civil design purpose.
Detailed Civil drawings for Process & Utility buildings, Roads, Drains, Equipment Foundations, Pipe / Cable Racks etc.
Piling Design & Layout
Bill of Quantities for Civil & Structural works.
Preparation of Civil Tender, floating of enquiries to vendors and preparation of bid analysis for order placement.
Process Hazard Analysis
Hazard and Operability (HAZOP) Study
What-If Checklist/Analysis
Failure Modes and Effects Analysis (FMEA)
Combustible Dust Hazard Assessment
- Control System Hazard and Operability (CHAZOP)
Project Management
The effectiveness of managing a project is execution of the project and deliverables within the planned time and original budgetary cost. The overrun on cost and time can be very debilitating and can jeoparadize the success of a project at the start itself.
Experience in project management and use of modern monitoring and control techniques, good appreciation of technology, knowledge of the fabrication market, right vendor selection and excellent co-ordination between different activities like civil, electrical, mechanical, etc. are needed for effective project management.
The PROTECH team has extensive experience in project management and is assisted by a team of able engineers who are highly knowledgeable and the team is capable of taking charge and the responsibility for complete project execution for any industry.
Procurement Services
Procurement activities are carried out to achieve most competitive prices and deliveries while maintaining the quality.The following Procurement activities are carried out:
- Preparation of Enquiry specifications and forwarding them to the vendors as per the approved list
- Receiving offers and arrange for obtaining technical clarifications from the vendors wherever required
- Technical bid analysis and recommendations for all the
- mechanical/piping/electrical and instrumentation items
- Purchase order indents for the mechanical/piping/electrical/instrument items
- Follow up with the vendors for the documents/drawings after placement of orders
- A team of expediting and inspection engineers are available for a totally committed service for meeting the delivery schedule as well as the quality.
